Leveraging predictive insights for manufacturing performance

Yield optimization | AI-enabled plant operations | Continuous model improvement

Industry: Pharmaceutical manufacturing​

The Client

The client is a global leader in pharmaceutical manufacturing with an extensive and intricate production network. They are dedicated to advancing their operational capabilities through cutting-edge technologies, aiming to enhance efficiency and productivity across their facilities.

The Challenges

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Transition from retrospective to predictive

Moving beyond traditional reporting to adopt AI-enabled predictive decision-making posed a significant shift in operational strategy.

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Lack of predictive context

Key process metrics, such as yield, variance, and throughput, were not previously analyzed with a predictive lens, limiting the ability to address issues proactively.

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Data standardization & model integration

Establishing standardized data ingestion processes and integrating predictive insights into operational dashboards was both a technical and organizational challenge.

Data driven decision making

Continuous model improvement

Ensuring that AI models are continuously refined and adjusted based on new data to maintain accuracy and relevance in decision-support tasks.

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"With Calibo's expertise, we're transitioning from reactive to predictive operations, allowing us to harness AI for more accurate yield forecasting and smarter decision-making in our manufacturing processes."

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Customer

Solution

With Calibo’s support, the organization initiated an exploratory data science initiative to build predictive models for yield forecasting. The Calibo platform was used to standardize data ingestion, train ML models, monitor model performance over time, and integrate insights back into operations dashboards. This enabled plant leads to take timely, data-informed actions.

Technologies used

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Tableau
Metabase
azure
snowflake

Business impact goals: ​

Predict yield variability with higher accuracy

Enable continuous model tuning based on new data

Empower frontline operators with real-time decision support

Status: in innovation mode.

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